Alphabet Biscuit Production Line with High Efficiency

The alphabet biscuit production line is made of stainless steel and is a set of efficient and hygienic equipment. It can be used to produce alphabet biscuits with consistent size and good appearance.

This production line includes dough handling, biscuit molding, baking, oil spraying and packaging. It meets the production of alphabet biscuits of different scales and is an ideal choice for bakeries, snack manufacturers and food processing factories.

Features of Alphabet Biscuit Production Line

• High Output: High degree of automation., the production output up to 12,00 kgs alphabet biscuits per hour, it can adjust based on biscuit size and thickness.
• Customizable Molds: Interchangeable dies for letters (A–Z), numbers, or custom shapes. Uniform thickness, Adjustable roller system ensures consistent dough thickness.
• Multi-Zone Heating: 4 temperature zones for optimal baking with moisture control. Insulated design reduces energy consumption by 15–20% vs. conventional ovens.
• Vision Inspection System: The letter biscuit line is equipped with AI cameras to detect and reject misshapen or burnt alphabet biscuits. Real-time sensors ensure uniform biscuit weight.
• Automatic Stacking & Packing: Compatible with flow wrappers, pouch packers, or tin-filling systems. Compliant with FDA/EU food-contact standards.

How to Make Alphabet Biscuits

• Dough Mixing & Feeding: Ingredients (flour, sugar, butter, etc.) are blended in a horizontal mixer until homogeneous.
• Sheeting: Dough is automatically conveyed to the sheeting unit. Dough passes through a multi-stage roller to achieve precise thickness.
• Forming: The dough sheet is extruded through a mold to form alphabet biscuits. Excess waste materials are recycled through the recycling system.
• Baking: Alphabet biscuits travel through a gas/electric tunnel oven with controlled humidity for even baking. Optional oil spray module for glazed finishes.
• Cooling & Inspection: Alphabet biscuits are cooled on a multi-tier conveyor to room temperature. AI vision system removes defective products.
• Packaging: Alphabet biscuits are automatically counted, stacked, and packed in bags, boxes, or tins.

Video of Letter Biscuit Production Line

The alphabet biscuit production line is a specialized automated system designed for mass-producing letter-shaped biscuits, commonly used in educational, promotional, and children’s snack markets. Below are its key applications:

• Educational Snacks for Kids: Produces A-Z letter biscuits to help children learn the alphabet in a fun, interactive way. Ideal for schools, daycare centers, and parenting product brands.
• Custom Branding & Promotions: Biscuits can be molded into company initials, logos, or slogans for corporate events, giveaways, or ad campaigns. Example: Fast-food chains use alphabet biscuits for kid’s meal toys or seasonal promotions.
• Language Learning Tools: Supports non-Latin scripts (e.g., Greek, Cyrillic) for multicultural markets. Used in bilingual packaging or language-teaching aids.
• Interactive Packaging: Packs letters as “mix-and-match” sets, encouraging play (e.g., spelling games) while boosting brand engagement.

 

Technical Parameters

Model	Capacity	Inner Width of Tunnel Oven	Heating Method	Dimensions (without packing machine)	Voltage
GG-BG400/420	100-250kg/h	400/420mm	Electric,Gas	L45m*W5m*H2m	380V 50HZ 3PH
GG-BG600	250-400kg/h	600mm	Electric,Gas	L50m*W5m*H2m	380V 50HZ 3PH
GG-BG800	500-800kg/h	800mm	Electric,Gas,Diesel	L100m*W5m*H2.5m	380V 50HZ 3PH
GG-BG1000	800-1000kg/h	1000mm	Electric,Gas,Diesel	L105m*W12m*H3m	380V 50HZ 3PH
GG-BG1200	800-1200kg/h	1200mm	Electric,Gas,Diesel	L120m*W15m*H3m	380V 50HZ 3PH

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