The automatic biscuit cream sandwiching machine is the heart of filled biscuit production. It can enabling high-speed, consistent creation of cream-filled delights like sandwich cookies, sandwich biscuits.
This specialized sandwiching machine replaces error-prone manual assembly, ensuring uniform product quality, hygiene, and significant labor savings for biscuit and snack manufacturers.
Working Principle of Biscuit Sandwich Machine
- Biscuit Feeding: Base biscuits are precisely aligned and fed onto a conveyor (via vibratory tray or linear feeder), ensuring correct orientation.
- Cream Application: A servo-driven filling head deposits a precise, pre-set volume of cream (vanilla, chocolate, jam, etc.) onto the base biscuit. Patterns include swirls, dots, or full coverage.
- Top Biscuit Placement: A second stream of biscuits is accurately placed onto the cream-covered bases.
- Pressing & Bonding: Gentle compression rollers ensure even cream distribution and secure adhesion without crushing the biscuits.
- Output: Finished sandwiches exit for cooling, inspection, or direct transfer to downstream packaging.
Features of Automatic Biscuit Cream Sandwiching Machine
- Servo-Controlled Pumping: Delivers cream with accuracy down to ±1.5% weight tolerance, minimizing giveaway.
- Variable Pattern Control: Easily switch swirl shapes, dot counts, or flood patterns via HMI for different products.
- Cream Contact Zones: This automatic biscuit sandwich machine is made of stainless steel and food-grade plastics.
- Temperature Management: Jacketed hoppers and lines maintain cream viscosity for consistent flow (critical for chocolate or buttercream).
- Anti-Breakage Design: Soft-touch conveyors, adjustable guides, and biscuit-specific trays handle fragile or irregular shapes.
- Quick-Change Tooling: Swap biscuit carriers, cream nozzles, and pressure settings in <15 mins for rapid product changeovers.
- Tool Free Disassembly: Filling heads, nozzles, and conveyors dismantle quickly for thorough cleaning and allergen control.
- Drip-Free Design: This cream sandwich machine’s sealed pumps and retractable nozzles prevent contamination.
Why Invest in a Biscuit Sandwiching Machine?
- Consistent Product Quality: Eliminates air pockets, uneven filling, or misaligned biscuits – every product looks and tastes identical.
- Massive Labor Reduction: The machine is easy to operate, and only 1-2 machine operators are needed to replace more than 10 manual workers, greatly reducing costs.
- Reduced Waste: The automatic biscuit cream sandwiching machine’s precise cream dosing reduces raw material costs compared to manual application.
- Enhanced Food Safety: Closed system minimizes human contact and cross-contamination risks.
- Scalability: Seamlessly integrates with upstream baking ovens and downstream multi-head weighers or bakery biscuit packing machines.
If you want to add new biscuit products, such as sandwich biscuits, we are your best choice. We provide high-quality equipment and services, and the price of the automatic biscuit cream sandwiching machine is relatively affordable and negotiable. Welcome to consult. Email: lisa@machinehall.com, whatsapp: +8615515571373.
Reviews
There are no reviews yet.