Automatic Hard Biscuit Production Line 100-1200KG/H

The automatic hard biscuit production line is a highly advanced and integrated system designed for the large scale manufacturing of hard biscuits. It streamlines the entire production process from raw material handling to finished product packaging, ensuring high efficiency, consistent quality, and cost effectiveness.

Features of Automatic Hard Biscuit Production Line

• Advanced Mixing Module: The system includes an advanced mixing module to ensure thorough ingredient integration. This guarantees uniform dough quality and boosts production efficiency.
• Precision Shaping Mechanism: With cutting edge shaping technology, it can craft dough into various forms, from standard rounds and squares to custom designed shapes, all with remarkable precision.
• Exact Baking Management: This line uses advanced sensors and control systems to maintain optimal baking conditions, ensuring each biscuit has the perfect texture and flavor.
• Adaptable Output Volume: It offers flexible production speed and output settings, the production capacity range is 100-1200kg/h, making it suitable for businesses of different sizes and varying market demands.
• Intuitive Operation Panel: Boasting a user friendly control interface, it simplifies operation and monitoring, thus shortening the operator’s learning period.

Hard Biscuits Production Process

 

Applications of Industrial Hard Biscuit Production Line

• Large scale biscuit manufacturing companies aiming for high – volume production.
• Food processing enterprises looking to expand their product lines into the biscuit market.
• Bakery chains that require consistent quality and efficient production to meet multiple store demands.
• This hard biscuit line can meet the international quality standards of export-oriented food companies.
• Food research and development institutions for product innovation and testing.

Advantages of Automatic Hard Biscuit Production Line

• Labor – saving: High automation cuts manual work, reducing labor costs.
• Quality stability: Automatic shaping and baking ensure each soft biscuit is uniform in shape and size.
• Cost – effective: Despite the high initial cost, long term labor, raw material savings and waste reduction make it cost effective.
• Scalability: The industrial hard biscuit production line is easy to upgrade and expand for business and market growth.
• Hygiene guarantee: Designed for food safety, it meets strict hygiene standards, ensuring safe and healthy soft biscuits.
• Reliability and Durability: This processing line can operate consistently without frequent breakdowns, ensuring stable production and minimal downtime.

Technical Parameters

Model	Capacity	Inner Width of Tunnel Oven	Heating Method	Dimensions (without packing machine)	Voltage
GG-BG400/420	100-250kg/h	400/420mm	Electric,Gas	L45m*W5m*H2m	380V 50HZ 3PH
GG-BG600	250-400kg/h	600mm	Electric,Gas	L50m*W5m*H2m	380V 50HZ 3PH
GG-BG800	500-800kg/h	800mm	Electric,Gas,Diesel	L100m*W5m*H2.5m	380V 50HZ 3PH
GG-BG1000	800-1000kg/h	1000mm	Electric,Gas,Diesel	L105m*W12m*H3m	380V 50HZ 3PH
GG-BG1200	800-1200kg/h	1200mm	Electric,Gas,Diesel	L120m*W15m*H3m	380V 50HZ 3PH

Hard Dough Biscuit Production Line Cost Differences

Costs vary widely, depending on factors such as the degree of automation, capacity, technical features, and machine brand. Generally speaking, a complete set of equipment with medium capacity costs between $300,000 and $400,000.

For lines with large capacity and customized needs, the price may reach $600,000 or even higher. The difference in the biscuit line cost should not only consider the initial investment, but also the labor cost savings, improved efficiency, and potential for increased production in the long term.

Daily Maintenance

1.Quick Clean After Work

After the production run, focus on tidying up the automatic hard biscuit production line. Brush away any remaining biscuit crumbs with a soft brush and wipe the surface with a slightly damp cloth. This simple step prevents dough or flour from remaining on the machine surface and affecting subsequent batches.

2.Keep It Lubricated

Follow the manual’s advice on oiling moving parts like gears and bearings. A little dab of the right lubricant goes a long way in minimizing friction and wear and tear. It’s like giving your machine a massage—it helps everything glide smoothly and reduces the odds of squeaky breakdowns.

3.Give It a Once Over

Take a moment to eyeball key parts like belts and chains for any visible damage or unusual wear. If something looks off, like a worn out belt or a rusty chain, swap it out ASAP. Addressing small issues early saves you from a major headache and lengthy downtime later.

4.Sensor Check In

Ensure all sensors and control systems of this hard biscuit line are in the know. Gently clean them off to remove any dust or gunk that might be throwing them off. Think of it as giving your machine’s “eyes and ears” a clear view of what’s going on.

 

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